Did you ever make a cabinet that was too big for a wall-to-wall space? Ever had to cut a full-height piece down because you couldn’t tilt it upright in the room? How about forgetting to measure for a heat register and having to remake a wide bedroom dresser?

You’re not alone. This goes on all the time – and often happens despite careful measuring and layout.

The way to minimize these potential problems is to measure carefully and accurately. Try to remember the old carpentry saying: Measure twice, cut once – and make sure the mistakes don’t occur more than once in your shop career.

Before You Measure

Find out a few things before you actually set aside the time to put your tape over the job.

For instance, what’s the builder like? Have you talked to him yet about your visiting to measure? You may well want him around during your site time, so he’s available to answer questions. If he’s an absentee builder, you may want to make sure someone from the builder’s staff is on-hand to talk to if something’s not right. Set up the best time to go, and make the visit count, as it’s a critical time for you as a fabricator.

Is the job ready to be measured? Here you may want to telephone or drop by the site before you set aside time to measure things.

Some shops even send out a ‘jobsite readiness’ questionnaire to determine if the place is ready. Basic questions such as whether the sheetrock is up, or whether the rough electrical is in place, can really affect your work. You certainly don’t want to spend the time going back to the site several times to re-measure.

This readiness list can be an excellent way of reminding yourself of all the other critical information that affects your work – whether the countertops or flooring materials (and their thickness) have been selected, for example. After all, can you really build cabinets without knowing these details?

You also have to ask, do you have the correct technical information you need to fabricate your work? Appliances – have they been selected? Ordered? Is there a written list signed off by the homeowner?

You may want to insist on this. We’ve all been burned before by unexpected appliance changes. There are some shops out there that will not build anything until the appliances are actually on site – that way the shop can guarantee that what actually turns up is what was specified.

The same goes for media equipment. Clients have been known to change their minds about a particular TV, and all of a sudden, that beautiful entertainment cabinet you’ve built in your shop no longer has the right opening.